Cutting Material Insulation for Electric Car Batteries – SCHWABE USA Cutting Press

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SCHWABE USA Model SR115 Straight Ram Hydraulic Beam Press with Cutting on Belt Clamp Feed System

Cutting Material Insulation for Electric Car Batteries
– White non-woven low biopersistent insulation

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General Specifications


  • Cutting Force – 115 U.S. Tons

  • Cutting Platen Size – 66”D x 80”W

  • Cutting Stroke – 8”
  • Cutting Speed – 10 to12 Strokes per Minute with 63” feed
  • Daylight Opening – 9”, not including cutting surface.

  • Stroke Control – Linear transducer

  • Cutting Surface – Nylon cutting belt.

  • Die Mounting – Head mounted die with fixed position die rails

  • Hydraulic System – Freestanding hydraulic powered unit includes pump, hoses, valves, gauges, etc.


Application


Material is Insulation for Electric Car Batteries – White non-woven low biopersistent insulation
Largest Part: Nested 3 cavity die with 178.4” of total rule
Smallest Part: Nested 7 cavity die with 125.5” of total rule
1-2 Layers
Roll goods
Max. Roll Width: 55”
Roll Diameter (OD): 36”
Core Diameter (ID): 3”
Max. Roll Weight: 500 lbs
Thickness: 6mm – 9mm

Safety Guarding

– Meets or exceeds all OSHA machine safety requirements including specification 1910.217(f) as interpreted by Manufacturer.
Head Safety Block

– For working under the head of the press.
E-Stop Safety Relays

– These relays provide 3 primary functions:


  • Detect faults on safety-related electrical control circuits (i.e. faults in sensors, wiring, contactors, etc.)
  • 
Provides an ensured switching action.

  • Provides a manual reset facility.


For more info contact sales@freemanschwabe.com

Posted in Cutting Non Woven, Schwabe Die Cutting, Schwabe die cutting systems | Leave a comment

Side Die Loading – Unique Feature of SCHWABE USA Cutting Press

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Side Loading Die – 60% Faster than other die changing methods

SCHWABE USA Model SR350 Straight Ram Hydraulic Beam Press

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  • UNIQUE FEATURE OF SCHWABE PRESS
  • REQUIRES LESS LABOR TO CHANGE Steel Rule DIE
  • 60% FASTER THAN OTHER METHODS

Schwabe Model SR350 Straight Ram Hydraulic Beam Press with Urethane Cutting Belt Feed System

Die Cutting Magic Erasers “Sponges” from Foam Planks – SCHWABE USA

  • Die Loading – The press will have side die loading on the 104” press side (material feed direction)
  • Die Mounting – Pneumatic die clamps with automatic front and rear center pull-up clamps includes precision x and y location blocks with accuracy of +/- 0.03”.
  • Die board size in video demo is 104″D x 54″W

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Watch demo of side die loading on video on Freeman Schwabe YouTube channel below

 

For more info contact sales@freemanschwabe.com

Posted in Quick Die Change, Schwabe Die Cutting, Schwabe die cutting systems, side loading die | Leave a comment

Precision Die Cutting – Accurate Material Alignment – SCHWABE USA

SCHWABE USA Model SR350 Precision Cutting Magic Eraser “Sponges” from Foam Planks

Straight Ram Hydraulic Beam Press with Urethane Cutting Belt Feed System

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Material Alignment Device – Accuracy of +/- 0.03”

General Specifications

  • Cutting Force – 350 U.S. Tons
  • Head & Bed Size – 104”D x 54”W
  • Effective Cutting Area – 100”D x 50”W
  • Cutting Stroke – 8” adjustable
  • Daylight Opening – 9”, from head to bed without cutting surface or feed system
  • Stroke Control – Controlled by Linear Transducer for accurate and repeatable head position during cutting stroke

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Watch machine demo showing material alignment on Freeman Schwabe YouTube channel

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Feed System

Operation – 1275mm (50.2”) W x 2510mm (98.8”) L x 18mm (0.7”) thick and 1275mm (50.2”) W x 2510mm (98.8”) L x 28mm (1.1”) thick sheets are manually aligned and fed from the staging area (customer supplied) onto the press cutting belt which is servo driven and includes powered material guides.

Features of Feed System:
Cutting Surface – Urethane Cutting Belt
Belt conveyer cleaner – stationary brush type which helps remove material particulate/debris.
Servo motor positioning system on the cutting belt.
Belt shifter, shifting distance of +/- 1/2”
Includes in-feed sheet sensor
Outfeed Conveyor system with a sensor to stop the material once it has reached the end of the outfeed conveyor. Once the conveyor is cleared, the press cycle will continue. Includes a foot pedal for the Operator to jog material from outfeed conveyor onto customer’s table. Outfeed conveyor is approximately 100” long inspection area with a frequency drive.

More info contact : sales@freemanschwabe.com

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Posted in Material Handling Systems, Precision Die Cutting, Schwabe Die Cutting | Leave a comment

Die Cutting Magic Eraser “Sponges” from Foam Planks – SCHWABE USA

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Model SR 350 Straight Ram Hydraulic Beam Press with Urethane Cutting Belt Feed System

General Specifications

Cutting Force – 350 U.S. Tons
Head & Bed Size – 104”D x 54”W
Effective Cutting Area – 100”D x 50”W

Cutting Stroke – 8” adjustable
Daylight Opening – 9”, from head to bed without cutting surface or feed system
Stroke Control – Controlled by Linear Transducer for accurate and repeatable head position during cutting stroke
Steel Safety Stop Blocks – Act as a preventative device for cutting through the belt.
Strokes per Minute 4-5
Cutting Surface – Urethane Belt

Watch machine demo on Freeman Schwabe YouTube Channel

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Die Loading – The press will have side die loading on the 104” press side (material feed direction)

Die Mounting – Pneumatic die clamps with automatic front and rear center pull-up clamps. Must include precision x and y location blocks with accuracy of +/- 0.03”.

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Hydraulics

Hydraulic System – Freestanding hydraulic powered unit includes pump, hoses, valves, gauges, etc.
Hydraulic system to shut down after 5 minutes of idle time
Position hydraulic exhaust fan upward for ventilation purposes
Hydraulic Oil – Type #46-AW; Buyer to supply
Includes Sound Enclosure – 75 db

Material Alignment Device – Accuracy of +/- 0.03”

Safety Guarding

Meets or exceeds all OSHA machine safety requirements including specification 1910.217(f) as interpreted by Manufacturer.
Head Safety Block – For working under the head of the press.
E-Stop Safety Relays – These relays provide 3 primary functions:
Detect faults on safety-related electrical control circuits (i.e. faults in sensors, wiring, contactors, etc.)
Provides an ensured switching action.
Provides a manual reset facility.
Rigid extruded profile aluminum framework with expanded 1” black mesh panels around feed system/press, including various electrically interlocked access doors with Allen Bradley Guardlock switches.

Electrical Specifications
Power Requirements – 460V, 3 phase, 60 cycle (CONFIRMED)

Controls

Panel Control – Allen Bradley Compactlogix PLC and Panelview touch screen operator interface controls (menu driven). Includes 250-die memory for recall of feed length, sheet rows, etc., accessed thru a touch screen). Includes various production/maintenance reports (screens) menu driven as well as computerized diagnostics with Ethernet capability for internet
diagnostics/trouble-shooting.

Feed System

Operation – 1275mm (50.2”) W x 2510mm (98.8”) L x 18mm (0.7”) thick and 1275mm (50.2”) W x 2510mm (98.8”) L x 28mm (1.1”) thick sheets are manually aligned and fed from the staging area (customer supplied) onto the press cutting belt which is servo driven and includes powered material guides.

Features of Feed System:
Cutting Surface – Urethane Cutting Belt
Belt conveyer cleaner – stationary brush type which helps remove material particulate/debris.
Servo motor positioning system on the cutting belt.
Belt shifter, shifting distance of +/- 1/2”
Includes in-feed sheet sensor
Outfeed Conveyor system with a sensor to stop the material once it has reached the end of the outfeed conveyor. Once the conveyor is cleared, the press cycle will continue. Includes a foot pedal for the Operator to jog material from outfeed conveyor onto customer’s table. Outfeed conveyor is approximately 100” long inspection area with a frequency drive.

Contact: sales@freemanschwabe.com

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Posted in Cutting Sponges, Foam Cutting Press, Foam Die Cutting, Schwabe Die Cutting, SCHWABE USA, SCHWABE USA Presses, straight ram beam press | Leave a comment

SCHWABE USA cutting machines built in Cincinnati, Ohio, USA

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SCHWABE USA Cutting Presses manufactured in USA since 1935

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The SCHWABE Heritage

Herman Schwabe was the american pioneer and innovator of die cutting machines, Herman Schwabe Inc. was founded in a small loft New York City.

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Herman Schwabe Inc. became world renowned for robust, quality and dependable cutting presses that provided efficient and accurate die cutting processes.

Schwabe Presses can be found in Manufacturing Plants on six of the seven Continents!

Freeman Schwabe supplies a full range SCHWABE USA cutting presses to meet your converting & manufacturing needs, regardless of shape or size, material or production requirements.

Smart buyers buy SCHWABE USA 

  • Made In USA, providing quality assurance and superior long term performance.
  • The Schwabe Straight Ram SR Series design allows for full tonnage over the entire stroke of the platen.
  • Side die loading is a unique option with this design while providing fast die changeover benefits typically less than 3 minutes.
  • Press dimensions start at 32” deep x 64” wide and up to 60″ x 80″ or larger
  • The bed height can be lower than pull down or base linkage presses since the beds only function is to provide a flat stiff structure. Standard Working Bed Height is 32”.
  • The Schwabe Straight Ram SR Series Press begins at 115 Tons of cutting force and is available up to 2,500 Tons of cutting force or more
  • The unique Schwabe SR Series Press design makes it easy to incorporate many combinations of material feeds.
  • Remote Hydraulics featuring Rex Roth Cylinders, Valves, Pumps
  • Allen Bradley controls standard; Siemens optional
  • Fully OSHA compliant

Cut Sheet Front

Contact sales@freemanschwabe.com

 

Posted in Schwabe Die Cutting, SCHWABE SR with DieVac System, SCHWABE USA | Tagged , , | Leave a comment

SCHWABE Used Press for Sale – SR150 tons

SCHWABE Used Press for Sale – SR150 tons “as is where is”

The Schwabe Straight Ram Hydraulic Beam Press, Model SR 150 with InFeed and OutFeed Pinch Roll Feed System is ideal for sheet material or roll goods and would be a real work horse for any manufacturing plant.

SCHWABE USED SR 150 For Sale

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For more information

Contact sales@freemanschwabe.com

Posted in Schwabe Die Cutting, Stock Presses Machine Inventory | Leave a comment

Freeman SCHWABE certified as Great Place to Work® for 2nd Year !

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Freeman SCHWABE was certified as a great place to work by the independent analysts at Great Place to Work® for the second year in a row.

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This credential is based on extensive ratings provided by our employees in anonymous surveys.

How it works

“In the United States, Great Place to Work® produces the annual Fortune 100 Best Companies to Work For® list and over a dozen other Best Workplaces lists in partnership with Fortune including the Best Workplaces for Millennials, Women, Diversity, Small and Medium Companies, as well as for many different industries.

The Certification Program allows companies to be automatically considered for all our Best Workplaces list competitions.”

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For more information please email sales@freemanschwabe.com

Posted in Great Place to Work, Schwabe Die Cutting | Tagged , , | Leave a comment