SCHWABE USA Straight Ram Hydraulic Beam Press, Model SR300 with Urethane Cutting Belt Feed System, Die Cutting Carpet Tiles & Planks.
Press is Capable of Cutting 20 strokes per minute.
General Specifications
Country of Manufacture – USA Cutting Force – 300 U.S. Tons Machine Bed & Platen Size – 78.7”D x 86.6”W
Cutting Speed – SR300 System W/O mechanical stops with direct drive cutting belt, 1″ Stroke, Cutting Carpet, 80″ feed with 70IPS Servo drive = 18 strokes per minute 120 feet per minute material throughput
Cutting Stroke – 8” fully adjustable from 0 to 8” and saved within PLC for easy recall. Daylight Opening – 12” from head to bed, excluding cutting surface.
Stroke Control – Linear Transducer, capable of infinitely adjusting the stroke in increments of 0.001” Single Side Die Loading – Die change can occur from side of the press in 1 minute or less.
2nd Side Die Staging Only – This unit will still retain auto die change ability but will store single die on rails (not on a transport table). Loading of die into this area will be through press from opposite side. Guarding will be of a stationary fence style. Controls for this unit will be integrated into loading side die changer or main control console.
Press is Capable of Cutting 20 strokes per minute.
SCHWABE USA Straight Ram Hydraulic Beam Press, Model SR300 with Urethane Cutting Belt Feed System Automatic Dual Units: for Side Loading Die and Staging DieMinimum cut off waste.Side Die Loading – Die change can occur from side of the press in 1 minute or less.Panel Control – Allen Bradley Control Logix PLC (5069 CompactLogix 5380 Controller; Software Ver 29 or later) and touch screen operator interface controls (menu driven). Includes 250-die memory for recall of feed length, sheet rows, etc., (accessed thru a touch screen). Continuous Urethane Cutting Belt traveling through press, utilized as a material carrier and cutting surface.In-Feed Conveyor – approx.96” long. Includes Weighted roller for material hold down. Infeed Nip Roll Assembly (prior to belt) – Servo driven
Safety Guarding – Meets or exceeds all OSHA machine safety requirements including specification 1910.217(f) as interpreted by Manufacturer.
Head Safety Block – For working under the head of the press. E-Stop Safety Relays – These relays provide 3 primary functions: 1.Detect faults on safety-related electrical control circuits 2.Provides an ensured switching action. 3.Provides a manual reset facility. Bellows & Top Hat Protection – Included to prevent debris from entering the center guide and/ or cylinders. Automatic Lube System – for automatically providing grease to the center guide when needed
Cutting three common sizes of Memory Foam Mats – 18×30 / 21×39 / 32×40 Mats are first run through a furnace to be heated prior to being die cut. Foam is then hand placed under the cutting head. Total cycle time ranges from 10 to 60 seconds.
Machine is designed for two operators. One on the in-feed side of the machine loading the mats, one on the out-feed side of the machine removing the mat and the scrap once cut.
SCHWABE USA Die Cutting Pneumatic Press
Demo Press with One of Four Independent Dies in Place
Variable Pressure – Up to 10 Tons per cutting station via pneumatic air cylinder (40 tons total when all 4 heads are pressed) Each head, or station, is powered via (2) 12″ pneumatic cylinders
Country of Manufacture – USA
Each head, or station, is powered via (2) 12″ pneumatic cylinders
Pressure can be variably set, manually, for each cutting head
Pressure set by adjustment to pneumatic valve
General plant air pressure is 80-85PSI
Head Size (4 head total) – 42”D x 30”W
Bed Size – 54”D x 140”W
Working Height – 35″ Stroke – 5” Daylight – 5”
Cutting Surface – Cutting surface to be on the bed of the press. No oscillation or shifting of the cutting surface
Safety Guarding – Meets or exceeds all OSHA machine safety requirements including specification 1910.217(f)
Pressure can be variably set, manually, for each cutting head
Pressure set by adjustment to pneumatic valve General plant air pressure is 80-85PSI Head Size (4 head total) – 42”D x 30”W
SCHWABE USA Hydraulic Cutting Press die cutting Single & Multiple Layers of Sheet and Rolled Material / Fabric
Clamp Feed : Pinch & Grab System
General Specifications
Country of Manufacture – USA
Cutting Force – 115 U.S. Tons
Head & Bed Size – 60” D x 84” W
Cutting Stroke – 8”, fully adjustable Daylight – 10″ from head to bed without cutting surface. -Does not account for new wear plate, approximately 1⁄4” thick
Stroke Control – Controlled by Linear Transducer, capable of infinitely adjusting the stroke of the machine in increments of 0.001” for precise stroke control
Cutting Surface – Red Urethane Cutting Belt
Manual Adjustable Die Rails – in the head of the press with half rule for easily setting the rails based on the width of the die board.
Rails are adjustable in the width direction then manually clamped in place. – Could potentially use up to 2” tall dies -die board (wood) thickness – 5/8″ -Largest Die Board currently is 52” x 79” -Future max board could be 84” x 60” to maximize the platen size
Press cuts material that ranges in thickness (single layer) from 1” – 2-1/4” thick – cuts multiple layers – Max stack height can be 6” – Max material width could be up to 80” wide
Hydraulic System
Freestanding hydraulic powered unit includes pump, hoses, valves, gauges, etc.
Includes new OEM manifold and new hydraulic lines from the unit to the cylinder, including any line on the hydraulic unit.
Hydraulic system is designed so that full tonnage can be reached at any stage of the stroke whereas a press with a toggle system can only achieve full tonnage at the very bottom of the stroke.
Location of the hydraulic until (left or right) to be confirmed at time of order. Price represents the hydraulic unit being located on the opposite side of the electrical enclosure.
